A press brake is a machine that forms sheets of metal in long lengths. These sheets are often used in manufacturing or industrial applications. Most press brakes can be rated according to their metal pressing capacity and overall bending length. These numbers are expressed in numbers (e.g. total PPI, or pounds per inch). They can be found in many shapes and come with tools and accessories that allow for the creation of highly customized components. Two main types of press brakes are available: hydraulic and mechanical. We will discuss the differences and highlight the key features of each style in the sections that follow.
For high performance and low cost, the PBF series CNC brake press line is designed. There are three models of our most popular brake press line available. Our Easy Bend CNC controller makes it easy for brake operators to control their brakes more effectively and efficiently than traditional brake presses. You can keep metal bending simple and affordable.
We provide press brakes to help improve your production, speed up production, minimize energy consumption and reduce operating cost. Our press brakes are available in sizes from 40-to-2,000-ton capacities, with anywhere from 3-11 axes. This includes tool layout, collision report editing, back gauge edit, and DiamondSoft(r).
An early generation of press brakes used one axis to bend. They were much less powerful than modern machines with twelve or more programable axes. Modern press brakes are precise and generate graphical representations for the operator. Also, the setup time for newer computers has been dramatically reduced. They are capable of quickly calculating optimal settings based the material being used, its dimensions, as well as the desired results. These calculations used be done manually in the past.
Your workflow can be optimized to reduce costs, time and effort. You can prevent downtime and product issues by being proactive. Shops can be fine-tuned to meet customer needs. Whatever your challenge, there is an automation solution.
Flexible and reliable bending performance, all with the patented HEXA(r) frame – all in a cost efficient package
Gulf States Saw & Machine. Co. carries a variety of hydraulic press brake models to suit the needs of each of our customers. Our presses come in sizes from 22 to 440 tons, and have bed lengths of 4 to 13 feet with manual or CNC controls. We can also accommodate custom orders for lengths and tons. Our press brakes come with safety devices and a safety cage at the rear that prevents the machine from being opened. This allows for simple and secure maintenance. All electrical components are made from industry-standard parts that can be found in our Memphis, TN warehouse. For more information on each model, download a pdf.
You can optimize and manage your workflow to save money, time, and effort. Avoid product failures and downtime by taking proactive steps to avoid them. Your shop can be tailored to meet current needs using unmatched functionality and programming capabilities. You also have access to real-time machine insights via the cloud. Automation solutions can be tailored to meet any challenge.
Standard press brakes provide the reliability and dependability you need day in and day out. The controls are simple to use and offer a user-friendly experience. Our press brakes are capable of handling a variety of materials including soft brass and heat-treated aluminum alloys as well as stainless steel and soft aluminum.
Adjust the bending angle in accordance with the metal spring back, and then calculate the margin. Accordingly, for example, 90deg bends, the punch should be reduced to 85deg.
Gulf States Saw & Machine. Co is a member of the American Welding Society and NOMMA (National Ornamental & Miscellaneous Metals Association).
You must therefore adjust the bending angle according to the metal spring back and calculate the margin. As such, for a 90° bend, the punch must go down to 85° for example.
You are looking for the perfect combination of serious bend power and cost-efficient operation with no compromises on quality or output.
"The accuracy is amazing and the repeatability are excellent. Five days running a job, I saw no difference between the first and last parts bent on day one. The same thing happened on day five. This plus the faster setup time translate to higher profitability.
Hydraulic brakes use brake fluid within sealed tubing between the lever and caliper. This fluid is usually either DOT fluid, or mineral oil/fluid. Both fluids can cause contamination over time so it is important to flush the system and have fluid changed periodically.
Semi-trucks use compressed air for their brakes instead of hydraulic fluid. Semi-trucks have a lot of weight so they need air to brake.
The panel bender is more efficient than a traditional press brake due to its tooling advantages. It also has a faster, more consistent, and repeatable process. Both can benefit from CNC (computer numerical control), but a press brake needs manual manipulation of the sheet metal, bend to bend.
Diamonds don't last forever. They can become lost, can be fried in an oven, or can be crushed to smithereens by a hydraulic press.
4. Choose the correct upper and lower dies for your press brake toolings based on the sheet metal hardness, thickness, length, and other factors. The slot width of the lower den should be between 5-6 times and 6-8 times the thickness of a metal plate. The sheet should have a longer length.